Pipeline Heater For Heating N2

Short Description:

The Pipeline N2 Heater is a high-performance heating device specifically designed for heating nitrogen gas in industrial pipeline systems. It is engineered to provide precise and stable temperature control, ensuring that nitrogen gas reaches the required temperature for various industrial processes . With its advanced heating technology and robust construction, this heater offers reliable operation even in harsh industrial environments, making it an essential component for maintaining process efficiency and product quality.

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Product Detail

Product Tags

Product Introduction

Working principle

Pipeline electric heater is a device that consumes electrical energy to convert it into thermal energy for heating materials that need to be. During operation, the low-temperature fluid medium enters its inlet under pressure, flows through the specific heat exchange channels inside the electric heating vessel, and follows path designed based on fluid thermodynamics principles, carrying away the high-temperature heat energy generated by the electric heating elements, thus increasing the temperature of the heated medium The outlet of the electric heater obtains the high-temperature medium required by the process. The internal control system of the electric heater automatically regulates the output power of the heater according to the temperature sensor signal at the outlet, maintaining a uniform temperature of the medium at the outlet; when the heating element overheats, the independent over protection device of the heating element immediately cuts off the heating power supply, preventing the heating material from overheating, causing coke, deterioration, and carbonization, and severe cases, causing the heating element to burn out, effectively extending the service life of the electric heater.

Key Features

Precise Temperature Control:Equipped with an intelligent temperature control system, the heater can maintain the output temperature within an accuracy of ±1°C, meeting the strict temperature requirements of different industrial applications. The control system features a digital display for real-time temperature monitoring and allows for easy adjustment of set temperatures.
High Heating Efficiency:Utilizing advanced heating elements with high thermal conductivity, the heater can quickly heat nitrogen gas to the desired temperature with minimal energy loss. The heating elements are designed to have a long service life, reducing maintenance costs and downtime.
Robust Construction:The heater is constructed with high-quality materials, including a corrosion-resistant stainless steel shell and heat-resistant internal components. This ensures that the heater can withstand high pressure, high temperature, and corrosive environments, providing long-term reliable operation.
Safety Protection:Multiple safety protection features are integrated into the heater, including over-temperature protection, over-pressure protection, and short-circuit protection. These features automatically shut down the heater in case of abnormal conditions, preventing equipment damage and ensuring operator safety.
Easy Installation and Maintenance:The compact and modular design of the heater allows for easy installation in existing pipeline systems. It also features a user-friendly interface for simple operation and maintenance. The heating elements can be easily replaced, reducing maintenance time and costs.

Product details display

The air circulation pipeline heater is composed of two parts: body and control system.Electric heating element generates heat: The electric heating element in the heater is the core part of generating heat. When an electric current passes through these elements, they generate a lot of heat.

Forced convection heating: When nitrogen or other medium passes through the heater, the blower is used to force convection, so that the medium flows and passes through the heating element. In this way, the medium, as a heat carrier, can effectively absorb heat and transfer it to the system that needs to be heated.

Temperature control: The heater is equipped with a control system including temperature sensor and PID controller. These components work together to automatically adjust the output power of the heater according to the outlet temperature, ensuring that the medium temperature is stable at the set value.

Overheating protection: In order to prevent overheating damage to the heating element, the heater is also equipped with overheating protection devices. As soon as overheating is detected, the device immediately cuts off the power supply, protecting the heating element and the system.

Technical Specifications

Parameter	Specification
Input Voltage	220V/ 380V, 3-phase
Power Range	5kW - 1000kW
Maximum Output Temperature	800°C
Temperature Control Accuracy	±1°C
Working Pressure	0 - 10MPa
Gas Flow Rate Range	10 - 1000 Nm³/h
Shell Material	304 Stainless Steel
Heating Element Material	High-temperature Resistance Alloy
Control System	PLC + Touch Screen
Protection Class	IP54

Product application

Chemical Industry:Used for heating nitrogen gas in chemical synthesis processes to maintain the reaction temperature and improve reaction efficiency. It is also used for purging and drying pipeline systems to prevent contamination.
Food Packaging Industry:Provides heated nitrogen gas for modified atmosphere packaging, which extends the shelf life of food products by inhibiting the growth of bacteria and oxidation. The precise temperature control ensures that the food quality is not affected by excessive heating.
Electronic Manufacturing Industry:Used for drying and cleaning electronic components with heated nitrogen gas, removing moisture and contaminants without causing damage to the sensitive components. The stable temperature control ensures consistent processing results.
Petroleum Refining Industry:Applied in pipeline systems for heating nitrogen gas used in catalyst regeneration and pipeline purging. The heater's robust construction can withstand the harsh conditions of the petroleum refining environment.