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Band Heater with Thermocouple
Product Overview
Band Heater with Thermocouple is a high-performance heating solution designed for precise temperature control in a wide range of industrial processes. Combining robust heating elements with integrated temperature sensing technology, this product delivers consistent, reliable heat while enabling real-time monitoring and adjustment. Ideal for applications such as plastic injection molding, extrusion, packaging machinery, and chemical processing, it ensures optimal thermal efficiency and process stability.
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Key Features
- Integrated Thermocouple:Equipped with a high-sensitivity K-type or J-type thermocouple, embedded directly into the heating band for accurate, real-time temperature measurement. The thermocouple provides fast response times (≤2 seconds) and a temperature measurement range of -40°C to 800°C, ensuring precise control over heating processes.
- High-Quality Heating Element:Constructed from nickel-chromium (NiCr) alloy heating wire, known for its excellent oxidation resistance and long service life. The wire is evenly wound around a ceramic core, ensuring uniform heat distribution across the entire band surface with a heat transfer efficiency of over 90%.
- Durable Construction:The outer casing is made of stainless steel (304 or 316 grade) for exceptional corrosion resistance and mechanical strength. The insulation layer uses high-temperature magnesium oxide (MgO) powder, which can withstand temperatures up to 1000°C and provides excellent electrical insulation (insulation resistance ≥100 MΩ at 500V DC).
- Easy Installation & Maintenance:Designed with split or solid band configurations for quick installation on cylindrical surfaces such as barrels, pipes, and molds. The thermocouple is pre-wired with a heat-resistant cable (up to 200°C) and labeled for straightforward connection to temperature controllers. The heater's modular design allows for easy replacement of components without disassembling entire systems.
Technical Specifications
|
Parameter |
Details |
| Heating Element Material | Nickel-Chromium (NiCr) Alloy |
| Thermocouple Type | K-Type (Standard), J-Type (Optional) |
| Temperature Range | Operating Temperature: Up to 600°C; Thermocouple Measurement Range: -40°C to 800°C |
| Power Rating | 100W - 10,000W (Customizable) |
| Voltage Options | 110V, 220V, 380V AC (Single-Phase or Three-Phase) |
| Dimensions | Inner Diameter: Custom Sizes Available |
| Insulation Material | Magnesium Oxide (MgO) |
| Outer Casing Material | Stainless Steel 304 (Standard), Stainless Steel 316 (Optional for Corrosive Environments) |
| Thermal Efficiency | ≥90% |
| Response Time (Thermocouple) | ≤2 Seconds |
| Insulation Resistance | ≥100 MΩ at 500V DC |
| Protection Class | IP54 (Standard), IP65 (Optional for Washdown Applications) |
Applications
-
- Plastic Processing Machinery:Used in injection molding machines, extruders, and blow molding machines to heat barrels, nozzles, and dies, ensuring consistent melting and flow of plastic materials. The precise temperature control prevents material degradation and improves product quality.
- Packaging Industry:Applied to sealing bars, shrink tunnels, and labeling machines to maintain optimal temperatures for packaging materials such as plastic films and foils, ensuring secure seals and accurate labeling.
- Food & Beverage Industry:Used in heating systems for food processing equipment such as extruders, ovens, and pasteurizers. The hygienic stainless steel construction meets FDA standards, making it safe for direct or indirect contact with food products.
- Metalworking & Automotive:Applied to heat treat parts, pre-heat molds, and maintain temperatures in casting and forging processes. The robust design withstands heavy vibrations and harsh industrial conditions.
How to order
Please provide the following information:
1.Vottage :380V, 240V, 220V, 200V, 110V can be customized.
2. Wattage: 80W, 100W, 200W, 250W can be customized.
3. Size: Length * width * thickness.
4. Whether there are holes. If so, it is necessary to provide the number, size and location of the holes.
5. Heat sensitive type: plug, screw, lead, etc.Step
6. Quantity
7.Other special requirements if you have them
Ceramic package with heater
1) Plastic bag + carton for belt heater
2) Wooden box for belt heater
Ceramic transport with heater
1) Express (sample order) or sea (bulk order)
2) Provide global shipping services
Application scenario
1. Injection molding/extrusion machine
2. Rubber molding/plastic process machinery
3. Mold and die head
4. Packaging machinery
5. Shoemaking machinery
6. Test equipment/laboratory equipment
7. Food processing machinery
8. Buckets with solids or fluids
9. Vacuum pumps and more...
Our Company
Yancheng Xinrong Electronic Industries Co., Ltd. is a manufacturer specializing in industrial heaters. For example, mica tape heater/ceramic tape heater/mica heating plate/ceramic heating plate/nanoband heater, etc. Enterprises to independent innovation brand, establish "small heat technology" and "micro heat" product trademarks.
At the same time, it has a certain independent research and development capability, and applies advanced technology to the design of electric heating products to create the best product value for customers.
The company is in strict accordance with the ISO9001 quality management system for manufacturing, all products are in line with CE and ROHS testing certification.
Our company has introduced advanced production equipment, precision testing instruments, the use of high-quality raw materials; Have a professional technical team, perfect after-sales service system; Design and manufacture various types of high quality heater products for injection molding machines, suction machines, wire drawing machines, blow molding machines, extruders, rubber and plastic equipment and other industries.
